Our project is sponsored by "Great Lakes Controls and Engineering, LLC." and "Conceptual Innovations". The main purpose of this project is to create a cart that will be used in assembly plants around the world that can regenerate power without having to be plugged in. This will allow companies to not only save money on their power consumption, but to also make the assembly plant more economically friendly by using less energy.
More specifically, companies need to move their parts for production closer to the assembly line. The parts are very heavy (4000-6000lbs) and cannot be moved manually but instead need a cart to be moved. A forklift picks the carts up and pulls them to their corresponding location. As the carts are being pulled, the motor is being charged through a charge controller. When they are unhooked, they will have enough power to move the required distance (~15ft) to be closer to the assembly line. The forklift will then come back around and pick up the empty cart and then the process is repeated.
Pick and/or design controllers.
Establish connection from DC motors to motor controller.
Establish connection from Batteries to charge controller.
Establish connections from Control Panel's components to related system
Establish Power control system
Establish communications between each system and test.
Have first prototype working, installing control system to cart.
Debug and improve our system.
Have final prototype working.
| Number | Manufacturer | Item Name | Quantity | Cost (US$) |
|---|---|---|---|---|
| 1 | SyRen® | 50A Regenerative Motor Driver | 1 | $119.99 |
| 2 | Flexcharge® | Charge Controller (NC25A-12) | 1 | $90.00 |
| 3 | Qiorange® | Fuse holder in-line AWG | 4 | $2.79 |
| 4 | Foxnovo® | assorted auto car mini flade fuses. | 4 | $0.53 |
| 5 | Geeetech® | Infrared proximity switch module | 2 | $15.98 |
| 6 | Atmel® | ATmega328P-PU DIP-28 Chip | 1 | $4.50 |
| 7 | Ulincos® | Momentary Push Button Switch U19D1 | 1 | $8.99 |
| 8 | Uxcell® | AC ON-OFF-ON 3 Positions Toggle Switch 3PDT | 2 | $17.98 |
| 9 | Uxcell® | PCB Mount Screw Terminal Blocks | 20 | $3.98 |
| 10 | Bay Area Circuits® | PCB Manufacture | 1 | $52.50 |
| 11 | Uxcell® | 22pF 50V Low Voltage Radial Ceramic Disc Capacitors | 3 | $0.17 |
| 12 | Uxcell® | Quartz Crystal Oscillator 16MHz | 1 | $0.58 |
| 13 | Arduino® | USB 2 Serial Converter Micro | 1 | $19.95 |
| Total | $337.94 |
Hello,
You are welcome to contact us and learn more about our project if you are interested in our design.
And if you have any questions or concerns, please contact us, we are happy to answer any questions for you.
Thank you!
ECE480 Team 9.