Fall ‘05
Description: Fundamentals of
manufacturing processes including casting, powder processing, forming,
machining, joining, surface processing and electronics manufacturing.
Prerequisites: ME221 and MSM250
Instructor: Dr.
Patrick Kwon
Department: Mechanical Engineering
e-mail: pkwon@egr.msu.edu
Office: A106 Engineering Research Complex
Telephone: 355-0173
Office Hour: Monday:
Wednesday:
Class Room: 2243
Grader: Tengfei
Luo
e-mail: loutengf@msu.edu
Textbook: Groover, M., Fundamentals
of Modern Manufacturing: Materials, Processes and Systems, 2nd
Edition, Prentice Hall, 2001.
Other Books: Kalpakjian, S. and Schmid, S.R., Manufacturing Processes for Engineering
Materials, 4th Edition, Prentice Hall, 2001.
Schey,
J. A., Introduction to Manufacturing Processes, 2nd Edition,
McGraw-Hill, 1987.
DeGarmo,
E. P., Black, J. T. and Kohser, R. A., Materials and Processes in
Manufacturing, 8th Edition, Prentice Hall, 1997.
Schrader, G. F. and
Elshennawy, A. K., Manufacturing Processes and Materials, 4th
Edition, Society of Manufacturing Engineers, 2000.
Tlusty, G., Manufacturing Processes and Equipment,
Prentice Hall, 2001.
Adv. Books: Flemings, M. C., Solidification
Processing, McGraw-Hill, 1974.
Metals
Handbook, V. 15, Casting, American Society for Metals,
Childs, T., Maekawa, K., Obikawa, T., Yamane,
Y., Metal Machining Theory and Applications,
Shaw, M. C., Metal
Cutting Principles,
Hosford,
W. F. and Caddell, R. M., Metal Forming, Mechanics
and Metallurgy, Prentice Hall, 1983.
Mielnik,
E. M., Metalworking Science and Engineering, McGraw Hill, 1991.
Kobayashi, S., Oh, S.-I.,
Altan, T., Metal Forming and the Finite Element
Method,
Grading: 5 Quizzes: 10% each
Final Exam: 30%
Project on a product: 10%
Homework: 10%
Lecture
# |
Date |
Topics Covered |
Chapters |
Homework |
1 |
|
Introduction |
Chap. 1 |
|
2 |
8/31 |
Materials (by Dr. H. Rhee) |
Chap. 2 |
|
|
9/5 |
Labor Day |
||
3 |
9/7 |
Mech. &
Physical Properties |
Chap. 3-4 |
|
4 |
9/12 |
Dimension and
Heat Treatment |
Chap. 5, 27 |
|
5 |
9/14 |
Metals |
Chap. 6 |
HW #1 Due |
6 |
9/19 |
Quiz #1; Casting |
Chap. 10-11 |
|
7 |
9/21 |
Polymer,
Plastics, Rubber |
Chap. 8, 13-14 |
|
8 |
9/26 |
Glass, Ceramics |
Chap. 7, 12 |
Project Proposal
Due |
9 |
9/28 |
Powder |
Chap.
16-17 |
|
10 |
10/3 |
Composites |
Chap. 9, 15 |
HW #2 Due |
11 |
10/5 |
No Class |
|
|
12 |
10/10 |
Forming |
Chap. 18 |
|
13 |
10/12 |
Quiz #2; Bulk Forming |
Chap. 19 |
|
14 |
10/17 |
Bulk Forming |
Chap. 19 |
|
15 |
10/19 |
Sheet
Metalworking |
Chap. 21 |
|
16 |
10/24 |
Machining |
Chap. 21 |
|
17 |
10/26 |
Operations |
Chap. 22 |
HW #3 Due |
18 |
10/31 |
Cutting Tools |
Chap. 23 |
|
19 |
11/2 |
Quiz #3; Econ. of Machining |
Chap. 24 |
Mid-Project
Review |
20 |
11/7 |
Grinding |
Chap.
25 |
|
21 |
11/9 |
Nontraditional |
Chap.
26 |
HW #4 Due |
22 |
11/14 |
Quiz #4, Surface Processing |
Chap. 28-29 |
|
23 |
11/16 |
Welding &
Brazing |
Chap. 30-32 |
|
24 |
11/21 |
Assembly,
Prototyping |
Chap. 33-34 |
|
25 |
11/23 |
Electronic Mfg |
Chap. 35-37 |
|
26 |
11/28 |
Final review |
|
HW #5 Due |
27 |
11/30 |
Quiz #5; Final Review |
|
Project Due |
29 |
12/5 |
Presentation |
|
|
30 |
12/7 |
Presentation |
|
|
Final Examination: Tuesday, December 13
|