SS18 News - BE Showcase April 26, 2018

Oven Optimization
Team Name – Tony’s Kronies

(L to R) Monika Michalik, Andrew Kovach, Eduardo Maya-Luevano, & Matthew Paxhia

In facilities that utilize ovens, the ability to maintain a consistent production environment is difficult due to seasonal atmospheric fluctuations.  Our task was to define the relationship between environmental conditions and finished food quality based on direct gas-fired (DGF) oven profile fluctuations, and to develop a control plan for adjusting oven operation based on atmosphere changes in a facility.

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Nutritional Analysis Sample Preparation Optimization
Team Name – The Process Professionals

(L to R ) Nate Garpiel, Paige Leppanen, Serenity Skillman, & Emma Heckelsmiller

The Process Professionals developed standardized sample homogenization protocols and corresponding process maps for a wide variety of food products. The goal of these recommendations was to increase sample throughput and reduce sample rework.

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Milk Plant Data Management Implementation
Team Name – Milkin’ It

(L to R) Brock Roelofs, Eric Lausch, Ryan Scott, & Melissa Schneider

Team Milkin’ It has worked with the recently acquired Meijer Purple Cow production facility.  The facility, located in Holland, MI, produces a range of milk products for all Meijer stores.  The focus of the project includes the conversion of all data collection processes to digital recording methods as well as the analysis of production and quality data to identify areas of opportunity and implement quality management practices.

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Oven Operation Analysis and Optimization
Team Name – L’Oven It

(L to R) Anthony Tomaski, Aleks Popovic, Morgan Harris, & Eric Klein

Team “L’Oven It” worked with Bimbo Bakeries, USA, located in Beaverton, Oregon – a major producer of premium breads, buns and specialty rolls in the Pacific Northwest. From March to September, Bimbo Bakeries-Beaverton doubles their bun production output to match increased product demand. The oven Bimbo Bakeries-Beaverton currently uses to produce these buns does not deliver optimal baking performance due to the oven age, design, and outdated standard maintenance and operating procedures. To help Bimbo Bakeries-Beaverton, the team developed a set of standard procedures for both preventative and corrective maintenance practices. The team also created silicone bun models to act as mock product while profiling the oven’s internal temperature eliminating product loss relating to this procedure. 

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Poultry Sheet Meat Processing Equipment Line Optimization
Team Name – Spiral

(L to R) Steve Hogan, Meaghan Rea, Nicole Rigdon, & Jordan Sica

Sheet meat processing is a specific poultry product application, for a frozen, ready-to-eat product. Sheet meat processing involves several equipment systems that result in product yield loss at each step, allowing for opportunities throughout the process to increase the overall product yield. The team designed an optimal sheet meat processing line using existing equipment from JBT FoodTech that will maximize the total yield of poultry and result in economic gain.

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Manufacturing Plant Energy Audit and Optimization
Team Name – Energy Pharmers

(L to R) Nick Servadio, Emily Willis, Kara Dean, & Alexandra Whitman

Perrigo Holland wants to contribute to the corporate goal of reducing energy consumption by 15% by the year 2020. The Energy Pharmers performed an energy audit to evaluate the facility’s energy profile and recommended energy conservation measures that will offset the impact of the new addition on overall energy consumption.

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Red Swamp Crayfish Control in Michigan
Team Name – Crayfish Will

(L to R) Alexis Kontorousis, Xin Tang, Bolun Li, & Elizabeth Ausmus

Red Swamp Crayfish, Procambarus clarkii, are an invasive species in Michigan and the Michigan Department of Natural Resources (MDNR) has found invasive P. clarkii, in ponds and lakes of southern Michigan. The crayfish are a cause of concern for the environment and are a threat to the surrounding infrastructure due to their burrowing methods. The team was tasked to design and implement a technically and economically feasible solution to control the invasive species, Red Swamp Crayfish, from a retention pond in Novi, MI, to prevent further environmental and economic degradation. 

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Phosphorus Removal from Wastewater
Team Name – Team OO

(L to R) Emily Banach, Anna Nelson, Jessica Carleton, & Joshua Shah

Michigan Department of Transportation (MDOT) expects the Michigan Department of Environmental Quality (MDEQ) to implement future surface wastewater discharge limits on phosphorus at the Dewitt Rest Area 831. Team OO designed and optimized two system options to reduce phosphorus to satisfy the anticipated limit: a subsurface mound and the electrochemical Waterloo Biofilter. The subsurface mound design focuses on removing the surface discharge component, while the electrochemical precipitation coagulates phosphorus for later filtration.

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Germination Chamber Design and Optimization
Team Name – Stem Meets STEM

(L to R) William Vanmaele, Courtney Vanderhoof, Linda Lay, Caitlin Knedgen, & Alex Darrow

Stem Meets STEM designed and optimized a low-tech, automated germination chamber to minimize labor requirements. A germination chamber facilitates the efficient germination of seedlings for transplant production, allowing staff to have more uniform and consistent seedlings available for planting year-round. 

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