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Lab is currently under construction (For engine test capability, click ARES link above) |
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Hardware-In-the-Loop (HIL) Simulation and Powertrain Control Development Station |

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Powertrain Controller |




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Breakout Box |

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Opal-RT Prototype Controller |



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MotoHawk Prototype Control Module |
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HIL Simulation Advantage q Development cost reduction: using HIL simulator for both control hardware and software (strategy) development reduces engine dynamometer usage, and hence reduces control strategy development cost. q Short development cycle: control algorithm can be developed, implemented, and validated efficiently in the HIL simulation environment since it does not involved in actual hardware. Study can be done before the hardware is made. q Flexible development environment: powertrain system model can be reconfigured easily in HIL simulation, allowing to study different powertrain system with different configurations. |
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Mean value or cycle-to-cycle engine model |


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Contact information: Dr. George Zhu, Michigan State University, Mechanical Engineering 148 ERC South, East Lansing, MI 48824 (517)-884-1552, zhug@egr.msu.edu |
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HIL Application to Closed Loop Combustion Control (CLCC) Research o Control algorithm development, implementation and validation for the following applications: o closed loop ignition timing control (MBT, knock, …) o maximum dilution/EGR rate control for reduced emissions and improved fuel economy o engine valve timing optimization for improved combustion efficiency o direct injection timing optimization o and more |
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Fuel Injector Spray Diagnostics Station |
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Back-lit Spray Imaging (LaVision’s SprayMaster Imaging System) |
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Aerometrics’ Phase Doppler Particle (PDPA) Analysis |








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q Algorithms developed for sophisticated data analysis and image processing q Test procedure and reporting follow the SAE GFISC J2715 test protocols & recommendations |
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Injector Spray Penetration Characteristics |
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Flow Performance Test Stand (Static/Dynamic) |
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Typical Output from PDPA |
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q Laser sheet (Mie Scattering) and/or flood illumination q Transient spray development, spray angle and penetration, pulse to pulse variation q Optical patternation (spray pattern, symmetry, and cone quality) |
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q Simultaneous, point-wise measurement of spray drop size, velocity and volumetric flux q Time-resolved or time-integrated with injector logic signal |
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Contact: Dr. George Zhu Michigan State University Mechanical Engineering 148 ERC South East Lansing, MI 48824 (517)-884-1552 zhug@egr.msu.edu |