ME477: Manufacturing Processes

Fall ?4

Description: Fundamentals of manufacturing processes including casting, powder processing, forming, machining, joining, surface processing and electronics manufacturing.

Prerequisites: ME221 and MSM250

Instructor: ?/span>    ?Dr. Patrick Kwon

Department: Mechanical Engineering

e-mail:?          ?pkwon@egr.msu.edu

Office:            ?A106 Engineering Research Complex

Telephone: 355-0173

Office Hour:    ?Tuesday: 11:40AM-1:10PM and Thursday: 11:40AM-1:10PM or by appointment

TA: Tina Wild

e-mail:            ?wildtina@msu.edu

Office:            ?1522 Engineering Bldg.

Office Hour:    ?Monday: 11:00AM-12:30PM and Wednesday: 11:00AM-12:30PM or by appointment

Textbook: Groover, M., Fundamentals of Modern Manufacturing: Materials, Processes and Systems, 2^nd Edition, Prentice Hall, 2001.

Course Web Page: http://www.egr.msu.edu/~pkwon/me477/me477.htm

Other Books:  ?Kalpakjian, S. and Schmid, S.R., Manufacturing Processes for Engineering Materials, 4^th Edition, Prentice Hall, 2001.

Schey, J. A., Introduction to Manufacturing Processes, 2^nd Edition, McGraw-Hill, 1987.

DeGarmo, E. P., Black, J. T. and Kohser, R. A., Materials and Processes in Manufacturing, 8^th Edition, Prentice Hall, 1997.

Schrader, G. F. and Elshennawy, A. K., Manufacturing Processes and Materials, 4^th Edition, Society of Manufacturing Engineers, 2000.

                      ?Tlusty, G., Manufacturing Processes and Equipment, Prentice Hall, 2001.

                      ?El Wakil, S. D., Processes and Design for Manufacturing, 2nd Edition, PWS Publishing Co., 1998.

Adv. Books: Flemings, M. C., Solidification Processing, McGraw-Hill, 1974.

Metals Handbook, V. 15, Casting, American Society for Metals, Metals Park, Ohio, 1988.

Childs, T., Maekawa, K., Obikawa, T., Yamane, Y., Metal Machining Theory and Applications, Arnold, 2000.

                      ?Shaw, M. C., Metal Cutting Principles, Oxford University Press, 1984.

Hosford, W. F. and Caddell, R. M., Metal Forming, Mechanics and Metallurgy, Prentice Hall, 1983.

                      ?Mielnik, E. M., Metalworking Science and Engineering, McGraw Hill, 1991.

Kobayashi, S., Oh, S.-I., Altan, T., Metal Forming and the Finite Element Method, Oxford University Press, 1989.

Grading:         ?Exams:                                   ?          ?          ?20% each

Final Exam: 40%

Project                                                ?10%

Homework: 10%

Tentative Schedule:

	Date	Topics Covered	Chapters	Homework
1	8/31/04	Introduction	Chap. 1
2	9/2	Materials	Chap. 2
3	9/7	Mech. & Physical Properties,	Chap. 3-5
4	9/9	Dimension and Heat Treatment	Chap. 5, 27
5	9/14	Casting (casting video)	Chap. 10-11	HW #1 Solution
6	9/16	Glass & Plastics	Chap. 12-13
7	9/21	Rubber (blow molding video)	Chap. 14-15
8	9/23	Composites & Powder Processing	Chap?16-17	Project Proposal Due
9	9/28	Review		HW #2 Solution
10	9/30	Exam #1
11	10/5	Forming	Chap. 18
12	10/7	Bulk Forming I	Chap. 19
13	10/12	Bulk Forming II	Chap. 19
14	10/14	Sheet Metalworking	Chap. 20
15	10/19	Machining	Chap. 21
16	10/21	Operations (turning & milling videos)	Chap. 22	HW #3 Solution
17	10/26	Cutting Tools	Chap. 23
18	10/28	Economics of Machining	Chap. 24	Mid-Project Review
19	11/2	Grinding (grinding video)	Chap. 25
20	11/4	Nontraditional (EDM video)	Chap. 26
21	11/9	Review (Waterjet video)		HW #4 Solution
22	11/11	Exam #2
23	11/16	Surface Processing	Chap. 28-29
24	11/18	Welding & Brazing	Chap. 30-32
25	11/23	Assembly, Prototyping	Chap. 33-34
26	11/25	Thanksgiving Break
27	11/30	Electronic Mfg (silicon run video)	Chap. 35-37	Project Due
28	12/2	Review Part3		HW #5 Solution
29	12/7	Presentation
30	12/9	Presentation
Final Examination: Friday, December 17, 10 - 12:00 Noon