Summer 2013

Instructor

Professor Patrick Kwon [pkwon@egr.msu.edu]

4142 Engineering Building

355-0173

Office Hour

Monday:          3:00PM - 4:30PM

Friday:                         9:00PM - 10:20PM

Course Description

Engineering design of machine elements and mechanical systems, Design for static and fatigue strength, deflection and reliability, Machine Components Design, Computer based analysis in support of design.

Course Objective

            Be able to design simple mechanical devices through the analysis techniques provided in this course and other prerequisite courses

Prerequisites

ME 371, ME 391, and ME 222

Required Text

R. Budynas & K. Nisbett, Shigley’s Mechanical Engineering Design. 9th ed., 2011, Boston: McGraw-Hill.

Teaching Assistant

Ali Ahrari [ahrarial@msu.edu]

TA’s Office Hour

Monday:          1:30 to 3:00PM

Wednesday:    1:30 to 3:00PM

Class Grading

Homework                               20%

4 Quizzes                                 40%

Project                                                 40%

 

Any grading inquiries must be submitted, in writing, within 5 days of the homework, exam, or project in question being returned. Such inquiries may result in a grade increase, decrease, or no change.

Plagiarism Policy - Plagiarism is not tolerated in any course at MSU.

Make-up Policy

As a general rule, late homework and project will not be accepted. Make-up exams will only be administered in extreme circumstances and must be justified in advance via a written statement. In emergency situations, decisions regarding make-ups will be made on a case by case basis.

Tentative Course Outline

Date

Topics

Chapter

Assignment

7/01/13

Introduction & Design

§ 1

 

7/03

Materials

§ 2

HW#1 (2.1, 2.4, 2.6, 2.9, 2.14, 2.20, 2.28)

7/05

Manufacturing

§ 2

7/08

Load and Stress Analysis

§ 3.1-3.5

7/10

Quiz #1; Load & Stress Analysis

§ 3.7-3.13

HW #1 Due

7/12

FEM Tutorial

 

HW#2 (3.4, 3.8, 3.16, 3.25, 3.34c, 3.36, 3.45, 3.48, 3.57, 3.71, 3.82, 3.95, 3.107, 3.126, 3.134)

7/15

Load and Stress Analysis

§ 3.14-20

7/17

Load and Stress Analysis

§ 4.1-6

HW #2 Due

7/19

Deflection and Stiffness

§ 4.7-11

HW#3 (4.2, 4.7, 4.12, 4.14, 4.20, 4.41, 4.47, 4.52, 4.47, 4.63, 4.70, 4.97, 4.107)

7/22

Quiz #2; Deflection and Stiffness

§ 4.12-18

7/24

Static Failure

§ 5

HW#3 Due

7/26

Static/Fatigue Failures

§ 5.1-5.12

HW#4 (5.3, 5.19, 5.28, 5.63, 5.70, 5.83, 5.85, 6.17, 6.25, 6.32, 6.58, 6.61)

7/29

Quiz #3: Fatigue Failures

§ 6

7/31

Fatigue Failures

 

8/02

Fatigue Failures

§ 6

8/05

Shaft

§ 7

 

 

8/07

Bearing

§ 11 (12)

8/09

Gears

$ 13, 14

HW#4 Due

8/12

Final Quiz #4; Make-up

8/14

Project Day

 

References

Design Theory

http://deseng.ryerson.ca/DesignScience/

 

Resources

http://www.engineersedge.com/

http://machinedesign.com/channel/mechanical

http://icrank.com/cgi-bin/pageman/pageout.cgi?path=/index_html.html

 

Manufacturing

http://www.efunda.com/processes/processes_home/process.cfm

http://www.me.gatech.edu/jonathan.colton/me4210/mfgvideos.html