CMSCourier Newsletter

Volume II Issue 3 ...... October 1995

Inside This Issue

1995-96 Research Excellence Fund
CMSC Golf Outing
Free Auger Spectrometer Acess in CMSC
Structure/Permeability Relationships of Polyimide-Clay Hybrid Composites
Calendar of Events

1995-96 Research Excellence Fund

The Research Excellence Fund (REF) is a State of Michigan program designed to focus resources on a limited number of specific basic and applied research proposals of outstanding quality which will contribute to economic development and job creation within the State of Michigan. The REF moneys are intended to provide support to start new and novel research efforts, encourage new multi-investigator, interdisciplinary efforts and attract external funding in support of faculty research which will contribute to the long-term economic vitality of the State of Michigan as stated in the REF objectives. Each project undertaken by an institution must be in a field where quality and institutional commitment are already strong. Composite materials and processing has been designated as a major thrust area at MSU.

In response to the 1995/96 Research Excellence Fund call for proposals in the composite materials and processing area, fifty-one (51) proposals were submitted and 37 were funded for the period, July 1, 1995 to June 30, 1996. The following proposals were selected for funding:

THRUST AREA 1. REDUCED COST COMPOSITE CONSTITUENTS

Microsorting Mixed Thermoplastic Waste Streams Using Hydrocyclone Classifiers - $18,187 Renewed

Principal Investigator: Charles A. Petty, Chemical Engineering
Co-Investigator: Susan E. Selke, School of Packaging

Recycling of Post Consumer Waste Paper as Secondary Reinforcement in Concrete Composites - $13,000 Renewed

Principal Investigator: Parviz Soroushian, Civil & Environmental Engineering

THRUST AREA 2. NEW HIGH PERFORMANCE COMPOSITE MATERIALS

Thermoactive Titanium-Nickel/Polyimide Thin Film Elements for Smart Structural Composites - $41,000 New

Principal Investigators: David S. Grummon & Thomas J. Pence, Materials Science & Mechanics

Precision-Performance, Controllable-Fluid, Laminated Composites Utilizing Active Optical Feedback - $47,000 New

Principal Investigators: John R. Lloyd & Clark J. Radcliffe, Mechanical Engineering

Effect of Physical Aging on the Viscoelastic Response of Multi-phase Polymers - $13,008 New

Principal Investigator: Andre Lee, Materials Science & Mechanics

Brittle Ceramic Film Characterization by Nanoindentor - $10,660 Renewed

Principal Investigators: Eldon D. Case & Ronald C. Averill, Materials Science & Mechanics

A New Technique for Making Continuous Fiber Metal Matrix Composites - $12,850 Renewed

Principal Investigator: Thomas R. Bieler, Materials Science & Mechanics

In-situ Study of Fatigue Crack Initiation and Propagation in Metal Matrix Composites - $21,100 Renewed

Principal Investigator: Martin A. Crimp, Materials Science & Mechanics

Porous Ceramics - Preparation of Alumina Fiber Reinforced Alumina Composites - $26,174 Renewed

Principal Investigator: Melissa J. Crimp, Materials Science & Mechanics

High Energy Ion Irradiation of Single-Crystal Sapphire Fibers for Improved Strength Retention in High-Temperature Metal-Matrix Composites - $24,447 Renewed

Principal Investigator: David S. Grummon, Materials Science & Mechanics

Elastic Properties of Laminated Composite Materials - $20,000 Renewed (Joint with CFMR)

Principal Investigator: Iwona M. Jasiuk, Materials Science & Mechanics
Co-Investigator: Michael F. Thorpe, Physics & Astronomy

The Effect of Interface and Geometric Arrangement on the Local and Global Response of Composite Materials - $22,000 Renewed

Principal Investigator: Iwona M. Jasiuk, Materials Science & Mechanics

Characterization of Critical Fundamental Aging Mechanisms of High Temperature Polymer Matrix Composites - $41,000 Renewed

Principal Investigators: Roger J. Morgan, Andre Y. Lee & Lawrence T. Drzal, CMSC/AMEES, Materials Science & Mechanics, CMSC

THRUST 3. NEW AND/OR NOVEL COMPOSITE PROCESSING AND FABRICATION METHODS

High Performance Photopolymerizable Composite Encapsulants for Improved Semiconductor Packaging - $44,000 New

Principal Investigator: Alec B. Scranton, Chemical Engineering

Development of the Part-shaped Mold Process and the Controlled Microwave Processing Technique - $27,794 Renewed

Principal Investigator: Martin C. Hawley, Chemical Engineering
Co-Investigator: Jes Assmusen, Jr., Electrical Engineering

Laser Machining and Joining of Metal-Matrix Composites - $23,056 Renewed

Principal Investigator: K. Mukherjee, Materials Science & Mechanics

High Speed Videography of Fiber Transport and Deposition onto a Preform Screen - $21,177 Renewed

Principal Investigator: Charles A. Petty & John F. Foss, Chemical Engineering & Mechanical Engineering

High Speed Production of Composite Sandwich Structures Through Novel Photopolymerizations - $23,000 Renewed

Principal Investigator: Alec B. Scranton, Chemical Engineering

THRUST AREA 4. PERFORMANCE AND DESIGN MODELLING

Polymer Composite-Reinforced Wood Beams for Transportation Infrastructure Applications - $31,397 New

Principal Investigator: Ronald S. Harichandran, Civil & Environmental Engineering
Co-Investigator: Frank J. Hatfield, Civil & Environmental Engineering

Turning the Energy Absorption Capability of Layered Composites - $25,524 Renewed

Principal Investigator: Dahsin Liu, Materials Science & Mechanics

Multiscale Evaluation and Design of Textile Composite Materials - $22,000 New

Principal Investigator: Ronald C. Averill, Materials Science & Mechanics
Co-Investigator: Roger J. Morgan, Adv. Materials Engr. Exp. Sta. - AMEES

Optimal Design of Laminated Structures Using Genetic Algorithms - $24,773 Renewed

Principal Investigator: Ronald C. Averill, Materials Science & Mechanics
Co-Investigator: William F. Punch, Computer Science
Co-Investigator: Erik Goodman, Case Ctr. for Computer Aided Engr. & Mfgr.

Measurement of Multidimensional Thermal Properties of CVD Carbon-Carbon - $24,500 Renewed

Principal Investigators: James V. Beck & John J. McGrath, Mechanical Engineering

Dissipated Energy and Fatigue Damage of Modified Asphalt Concrete Mixes - $12,637 Renewed

Principal Investigator: Karim Chatti & Gilbert Baladi, Civil & Environmental Engineering

Hybrid Fastening of Composites - $23,914 Renewed

Principal Investigator: Gary L. Cloud, Materials Science & Mechanics

Crashworthiness of Automotive Composite Materials and Structures - $15,000 Renewed

Principal Investigator: Dahsin Liu, Materials Science & Mechanics

Development and Characterization of Polymer Matrix Composites Suiting Utilization in the Concrete-Based Infrastructure - $19,945 Renewed

Principal Investigator: Parviz Soroushian, Civil & Environmental Engineering

Computational Methods for Highly Deformable Directionally Reinforced Elastic Composites - $16,500 Renewed

Principal Investigator: Thomas J. Pence, Materials Science & Mechanics

THRUST AREA 5. ADVANCED DETECTION AND CONTROL METHODS FOR COMPOSITE MANUFACTURING

In-situ Cure Monitoring for Composites Processing Using Fiber Optic Fluorescence Sensors - $11,850 Renewed (Joint with CFMR)

Principal Investigators: Alec B Scranton & Gary J. Blanchard, Chemical Engineering & Chemistry

Electronic Holography and Shearography - $30,774 Renewed

Principal Investigator: Gary L. Cloud, Materials Science & Mechanics
Co-Investigator: Alvin Cederberg, Lincoln Composites Corp.
Co-Investigator: Charles Jacobus, Cybernet Systems Corp.

Injection Molding of Chopped Fiber Reinforced Polymer Composites - $22,197 Renewed

Principal Investigator: K. Jayaraman, Chemical Engineering

THRUST AREA 6. ENVIRONMENTAL EFFECTS OF COMPOSITE PERFORMANCE

Lead-Free Composite Solders - $26,274 New

Principal Investigators: K.N. Subramanian & T.R. Bieler, Materials Science & Mechanics

Environmental Effects on the Static Fatigue Behavior of Ceramic Composites - $16,417 Renewed

Principal Investigator: E. Case, Materials Science & Mechanics

Aging Effects on Service Environmental Performances of Polymeric Matrix Composites - $13,387 Renewed

Principal Investigators: Andre Lee & Roger Morgan, Materials Science & Mechanics & Adv. Materials Engr. Exp. Sta. Midland

Partitioning of Moisture in Polymer Matrix Composites: Effects on Microfracture and Fatigue Behavior - $23,297 Renewed

Principal Investigator: James P. Lucas, Materials Sciences & Mechanics

REF GRANTS FOR CENTER DEVELOPMENT

Center for Application of Controllable Fluids in Laminated Composite Materials - $12,500

Principal Investigators: John R. Lloyd & Clark J. Radcliffe, Mechanical Engineering
Co-Investigator: James F. Steffe, Food Science & Human Nutrition
Co-Investigator: Manoocher Koochesfahani, Mechanical Engineering
Co-Investigator: Roger J. Calantone, Marketing & Logistics

Fluid Dynamics Research in Support of Advanced Materials Processing - $12,500 New

Principal Investigators: Charles A. Petty, K. Jayaraman, Chemical Engineering
Co-Investigator: John F. Foss, Mechanical Engineering
Co-Investigator: M. Koochesfahani, Mechanical Engineering

CMSC Golf Outing

By Arlene J. Klingbiel

Everyone had a good time at the 7th Annual CMSC Golf Outing on June 22, 1995 at Forest Akers East. The day was sunny and hot, but that didn t stop Jim Lucas and Tauseef Chaudry, both of MSM, from winning with a low score of 41. On the other hand, it may have been too hot for Jim McDowell, of ChE, and Eric Hannenmann, of CMSC, who had a high score of 60. Other winners were: Larry France, of ChE, who had an amazing long putt on #9, and Jim Lucas (a natural) who had closest to the pin on #4. After the great event, all the participants enjoyed refreshments at the USA Cafe. Thank you all for maing this year s golf outing a complete success. We hope to see you again next year.

Free Auger Spectrometer Access in CMSC

Auger Electron Spectroscopy (AES) is an analytical technique that probes the elemental composition of the outermost 10 to 50 of a conductive surface. In practice, a sample is placed in an ultra high vacuum and subjected to an incident electron beam. The electron beam induces a double ionization event, which in turn results in the ejection of a low energy electron called the Auger electron. The Auger electron energy is measured which identifies the atom from which emanated. Elements with atomic number 3 (lithium) and above are detectable with Auger Spectroscopy. Additionally, AES can map the surface distribution of an element and can collect high magnification electron images of the sample. AES is commonly used in catalysis, failure analysis, adhesive bonding, electronic materials, and metallic materials research.

The CMSC maintains a model PHI 660 Auger electron spectrometer, operated by staff scientist Dr. Cara Weitzsacker. To promote the use of this technology in the MSU material research community, the CMSC will provide to new prospective users of AES a limited amount of free instrument time during the next 3 months. Each session will be limited to one-half day sessions, with no more than 4 sessions provided to any one research group. Preference will be given to researchers whose work could immediately benefit from this technique and to those that need to generate preliminary data for inclusion in a research proposal. Please contact Cara at 353-9939 to determine whether AES is a viable tool to analyze your samples and to obtain instructions for arranging access to this equipment.

Structure/Permeability Relationships of Polyimide-Clay Hybrid Composites

By J. Gu, J.R. Giacin, R.J. Hernandez
School of Packaging
Michigan State University, East Lansing, MI

Recent studies have shown a non-linear dependence of CO2 permeability, as a function of clay loading, for a series of polyimide-clay composite films containing 0 - 7.4% (v/v) CH3(CH2)17NH3+ montmorillonite. To more fully characterize the barrier properties of polyimide-clay composites fabricated by the intercalation of a polyamic acid in the galleries of CH3(CH2)17NH3+montmorillonite the permeability of the resultant polyimide-clay composites to O2, CO2 and water vapor was evaluated. Clay loading levels ranged from 0 - 7.5% (v/v). The temperature dependency for O2 permeability, over the temperature range 0 - 30oC, was also determined for the polyimide clay hybrid.

Typical results of the permeation studies are presented graphically in Figures 1 to 3, where the relative permeability rates for the respective permeants are plotted as a function of clay loading. The clay loading levels ranged from 0 - 7.5% (v/v). The permeability coefficient values determined are summarized in Tables 1 - 3, respectively.

Table 1.

Table 2.

Table 3.

From the permeability data, it becomes evident that the mass transfer process for the respective penetrants is highly dependent on the clay loading level and exhibits a non-linear dependency. For example, the addition of 2.5% (v/v) montmorillonite clay resulted in a 50% reduction in the permeation rate of CO2 and water vapor, respectively, as compared to the simple polyimide film. A 60% reduction in the O2 transmission rate was achieved at a 5% (v/v) clay loading.

Since non-permeable platey particles act as a barrier to gas diffusion by increasing the tortuosity of the diffusion pathway, the dependence of permeability on loading can be estimated from the equation

EGUATION

where Pc and Pp is the permeability of the composite film and that of the unfilled (pristine) polymer, respectively, fp and ff are the volume fractions of polymer and filler, and W/t is the width-to-thickness aspect ratio of the filler.

The best fit of the permeability equation to the experimental data for CO2 , water vapor and O2 gave apparent particle aspect ratios of 132, 130, and 46, respectively. Figure 1.
Figure 2.
Figure 3.

The non-linear decrease in permeability with clay loading, the apparent aspect ratios and the observed crystallographically regular layer stacking order with a monolayer of polymer intercalated between the layers are consistent with a possible self-similar clay aggregation mechanism, where the face-face associated layers are slipped in a staircase-like fashion.

The temperature dependency of the mass transfer process is illustrated in Figure 4, where the transmission rates for O2 through the composite film (2.5% v/v clay loading) and the unfilled polymer are plotted as a function of increase of temperature (oK-1). As can be seen, the temperature dependency of the transport process, over the temperature range studied (0 - 30oC), follows well the Arrhenius relationship. From the slopes of the Arrhenius plots, the activation energy of the permeation process (Ea) was determined. An activation energy (Ea) value of 4.67 Kcal/mole was obtained for the composite and a value of 4.02 Kcal/mole was obtained for the simple polyimide film.

Figure 4.

Upcoming Conferences and Seminars

Advanced Composites Conference & Exposition (11th Annual ESD) & Advanced Coatings Technology Conferenced & Exposition (5th Annual ESD)
Location: Dearborn, MI
Date: November 7-9, 1995

AIChE Process Safety Management 1995
Location: Miami Beach, FL
Date: November 6-8, 1995
Location: New York, NY
Date: December 4-6, 1995

AIChE Safety Analysis & Risk Assessment for Chemical Process Industry Practitioners
Course 1 - Hazards Evaluation: Qualitative Methods
Location: Miami Beach, FL
Date: October 30-November 3, 1995
Course 2 - Hazards Evaluation: Quantitative Methods
Location: Miami Beach, FL
Date: November 6-10, 1995
Course 3 - Consequence Assessment & Mitigation
Location: Miami Beach, FL
Date: November 13-17, 1995

ASTM Technical & Professional Training in the Performance, Use & Application of ASTM Standards Gasoline: Specifications, Testing & Technology
Location: Miami, Fl
Date: October 31-November 2, 1995

BIOSYM Material Sciences Workshops - Predicting Properties of Electronic, Optical & Magnetic Material
Location: Chicago, IL
Date: November 29-30, 1995

CBPR 1995 Symposium (Consortium for Plant Biotechnology Research)
Location: West Lafayette, IN
Date: Novemger 7-9, 1995

Materials Research Society (MRS) - Symposium I: Diagnostic Techniques for Semi-Conductor Materials Processing
Location: Boston, MA
Date: November 27-December 1, 1995

Materials Research Society (MRS) - Symposium C: Thermodynamics & Kinetics of Phase Transformations
Location: Boston, MA
Date: November 27-December 1, 1995

Composite Materials and Structures Center
College of Engineering
Michigan State University
East Lansing, MI 48824-1326

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