
Benefits of Student / Industry Internships in 2005
Matt Lindsay - Chore Time – Brock
Biosystem Engineering Junior
My summer internship at the Chore Time-Brock International Headquarters
in Milford, Indiana was a valuable real-world learning experience. As
an engineering assistant in the Egg Production Systems Division, I tested
egg collectors; in the engineering shop, I made and assembled various
parts for egg production systems. I evaluated manure drying systems
and designed, prototyped and tested parts for collection system improvements.
Egg collectors are machines that transfer eggs from conveyors running
alongside the cages to another conveyor moving perpendicular to the
cage rows. Over the course of the summer I conducted over 450 tests
on egg collectors at various sites, studying the effects of egg orientation
and collector adjustments on impact magnitude. The tests used a custom
built sensor that replicated a Grade A egg in shape and weight. The
sensor transmitted impact data wirelessly to a handheld computer unit.
The reliability of the sensor was a major frustration because it broke
frequently. In addition, the test results had a large degree of variation
due to numerous variables, so much to my annoyance, I had to statistically
analyze the results. While this was not my favorite part of the internship,
in retrospect, it was very useful and necessary.
My largest project was designing, producing, and testing prototype
parts to improve upon existing collector features. Handling an egg at
first inspection seems to be a rather simple task. As I later discovered,
this could hardly be farther from the truth. The variation in egg sizes
and constant changes in collector installation were problematic. Also,
it was hard to discern why one modification would work well at one site
and seem to have no effect at another site of identical set-up. Another
dose of reality came when I would try a modification, only to be informed
by the engineers superior to me that they had tried it five years earlier,
and I “really did not want to do that.” I enjoyed having
the freedom to design and build my own parts. It was a very good real
world experience, where everything is not done under laboratory conditions,
if any are at all.
In the end the internship was a very valuable learning experience for
me. The industry is the only place to learn the value of performance
and flexibility. I was surprised at the responsibility given to me.
There was no one to hold my hand and tell me the next step. I was given
a task and working out the details was my job. I also found the people
I worked with to be some of the nicest I have ever met. Not once did
I ever feel out of place and I really appreciated that.
As a Division of CTB, Inc., Chore
Time-Brock International develops, markets, and supports equipment
for poultry, egg, hog, and grain systems and solutions worldwide. Their
US Headquarters is located in Milford, Indiana.
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